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1. Core functions of the equipment
Designed for heavy castings (0.5~8 tons) such as engine blocks and
gearbox housings, it realizes automatic transportation of the
entire process of painting-drying-quality inspection, meeting the
following requirements:
✅ Precision rust prevention: Constant speed transportation to
avoid paint surface shaking ripples
✅ Corrosion-resistant environment: Tolerant to acid-base mist
environment with pH2~12
✅ High temperature tolerance: The drying section continuously
withstands 180°C thermal shock
2. Key technological breakthroughs (2025 version)
Zero-contact conveying technology
Adopting magnetic suspension auxiliary load-bearing module to
reduce mechanical wear of chain links and extend service life to
100,000 hours
Intelligent compression algorithm for workpiece spacing to increase
line density by 35% Self-healing coating protection
Graphene composite film is sprayed on the surface of the conveyor
chain, and scratches are repaired automatically within 48 hours
Carbon neutral adaptation design
Waste heat recovery system: Thermal energy conversion efficiency of
the drying section ≥92%
Photovoltaic panel integrated track: Daily power generation of
120kWh per kilometer of line
3. Typical configuration solutions
Scenario | Recommended solution | Efficiency Index |
Commercial vehicle cylinder block (≥5 tons) | Hydraulic compensation sling + three-stage shock-absorbing track | Vibration amplitude <0.1G |
Aluminum alloy castings (anti-static) | Carbon fiber hanger + ion wind dust | Dust residue <5μg/cm² |
Multi-color painting line | remoShuttle car + track quick change systemval module | Color change time <18s |
System architecture and module description
It adopts a multi-layer closed-loop track design, which is
suitable for multi-process connection of heavy workpieces. The
structure is broken down as follows:
Module | Technical features | Core Components |
Heavy-duty suspension conveyor chain | Dual chain redundant load-bearing, dynamic balance error <±2mm | - Boron steel reinforced chain links (tensile strength 1500MPa) - Self-cleaning ceramic bearings (IP69K protection) |
Three-dimensional steering mechanism | Realize 0°~90° flip spraying of workpiece | - Servo-driven rotary hanger - Magnetic encoding positioning sensor (accuracy 0.05°) |
Hot air shielding system | Isolate heat radiation in drying section, reduce energy consumption by 40% | - Nano-aerogel insulation layer - Centrifugal circulation fan (air volume 3000m³/h) |
Intelligent paint supply synchronization unit | Automatically adjust spray gun parameters according to chain speed | - Flow adaptive solenoid valve - Paint film thickness laser detector (±3μm) |
Digital twin console | Full process virtual mapping monitoring | - 5G edge computing terminal - AR fault diagnosis interface |
1.High cost performance: Based on the customer's product
positioning and development strategy, and with economic
affordability as the foundation, we achieve the best cost
performance.
2.The advanced and meticulous design concept of the equipment,
along with the highly automated industrial equipment, showcases the
image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production
requirements and reserving room for development, taking into
account the needs of increased production and improved quality in
the future.
4.Quality compliance strictly adheres to the ISO900 quality
management system, with every minute detail of the entire equipment
installation being strictly controlled.
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