Equipment Description:
The heavy-duty chain suspension conveying system is an automated
equipment used for continuous conveying of heavy objects, suitable
for industries such as automobile manufacturing, metallurgy,
chemical industry, warehousing and logistics. Its core features are
high load-bearing capacity, high temperature/corrosion resistance,
and adaptability to complex working conditions. It realizes spatial
transportation of materials through a suspended structure and
supports multi-path layout in horizontal and vertical directions.
1. System features
High load: single-point load-bearing capacity can reach 2-5 tons,
suitable for large workpieces.
Strong adaptability: high temperature resistance (≤200℃),
dustproof, and corrosion-resistant (optional stainless steel
material).
Flexible layout: supports three-dimensional space transportation
and saves ground space.
Low maintenance: the chain has a long life (5-10 years), and the
lubrication system can automatically fill oil.
2. Typical application scenarios
| Industry | Application examples |
| Automobile manufacturing | Car body spraying line, assembly line conveying |
| Metallurgy industry | Casting/steel billet high temperature environment handling |
| Warehousing and logistics | Heavy duty shelf warehouse automatic storage and retrieval |
| Construction machinery | Large component assembly line |
Main structures and components:
1. Drive device
Composition: motor, reducer, drive sprocket, inverter.
Function: Provide power for the system, control the conveying
speed through frequency conversion speed regulation, and adapt to
different load requirements.
2. Conveyor chain
Type: Double-hinged heavy-duty chain (such as X458/X678).
Features: High tensile strength (up to 300kN), wear resistance,
and can be matched with accessories (slings, hooks) to fix
materials.
3. Track system
Structure: I-beam/H-beam track, supplemented by support frame and
guide wheel.
Function: Carry the weight of the chain and material, ensure the
smooth operation of the chain, and support horizontal, vertical or
inclined layout.
4. Suspension device
Components: slings, clamps, slides.
Application: Customized according to the shape of the material,
such as hooks (car bodies), pallets (containers), etc.
5. Support structure
Material: Steel structure truss or column.
Design: Modular installation, must meet the requirements of
load-bearing, earthquake resistance and stability.
6. Tensioning device
Type: Spring automatic tensioning or hydraulic adjustment.
Function: Compensate for the relaxation caused by thermal
expansion and contraction or wear of the chain, and maintain the
tightness of the chain.
7. Safety protection device
Includes: overload protection, emergency stop button, anti-chain
derailment detection, and track foreign body monitoring.
Function: Prevent chain breakage and material falling off to
ensure safe operation.
8. Control system
Core: PLC controller + human-machine interface (HMI).
Extended functions: barcode recognition, automatic sorting, and
linkage with MES system.
Features:
1.High cost performance: Based on the customer's product
positioning and development strategy, and with economic
affordability as the foundation, we achieve the best cost
performance.
2.The advanced and meticulous design concept of the equipment,
along with the highly automated industrial equipment, showcases the
image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production
requirements and reserving room for development, taking into
account the needs of increased production and improved quality in
the future.
4.Quality compliance strictly adheres to the ISO900 quality
management system, with every minute detail of the entire equipment
installation being strictly controlled.
